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Pembuatan macam-macam roda gigi
#1
Video 
PT. Sinartech Multi Engineering  - BENGKEL BUBUT DAN REPARASI
Kami adalah perusahaan yang bergerak dalam bidang perbengkelan (machining, fabrikasi dan engineering yang didukung dengan mesin-mesin lengkapi
berteknologi tinggi baik manual maupun CNC .
[Image: 1522468963_6dSDTiqUSkDtCiq.jpg]
[img]https://workshop.xinfushop.co.id/ckedito...kDtCiq.jpg">https://workshop.xinfushop.co.id/ckeditor_upload/uploads/1522468963_6dSDTiqUSkDtCiq.jpg[/img]
Melayani :
- Pembuatan macam-macam roda gigi (gear) : crown wheel, spur gear, helixal gear, bevel gear, sersan gear, sproket, bushing, pulley, shaft dll. 
Dengan material baja (standar JIS,AISI,DIN,ASTM), bronze,AB2,Nylon.
- Repair sparepart mesin-mesin industri, alat-alat berat, pertambangan, minyak dan gas, perkapalan dll
Fasilitas kami antara lain:
- Segala jenis pekerjaan bubutan, meliputi :
- Besi As untuk ukuran diameter maximum 1300 mm dan panjang maximum 8000 mm.
- Bubut pipa atau ring besi ukuran diameter maximum 2600 mm dengan panjang mazimum 400 mm.
- Segala pekerjaan roda gigi dengan menggunakan Mesin Gear Hubbing Jerman, Jepang, dan Taiwan dengan kapasitas maximumj 3500 mm.
- Pekerjaan Menyekrap dengan kapasitas panjang 1200 mm.
- Pekerjaan Fres dengan menggunakan Plano Milling Planner untuk ukuran panjang maximum 3000 mm x 1000 mm.
- Pembuatan Spare – Part mesin sesuai pesanan dengan mengikuti contoh asli maupun berupa gambar.
- Pembuatan dan perbaikan alat – alat untuk perkapalan seperti As kapal dan baling – baling kapal,
- Pembuatan perbaikan mesin – mesin perkayuan seperti pembuatan roda bandsaw dan lain – lainnya.



Menerima pembuatan Sproket , Gear Reck , Gear Pinion , Bavel Gear , Spur Gear , Matrial Baja Minyak , Material Bronze , Material Hancuran dll.
Menerima jasa repairing spare part industri. Untuk kebutuhan spare part besi cor/ peleburan baja dengan sistem induksi 
sehingga menghasilkan produk yang bagus. Hasil casting/ cor berupa Pulley, Tiang Lampu taman, Kampas rem kereta, Hiasan pagar,
Blok mesin, Pemberat, Barbel, Kuku Buldoser, Roda Kereta, Roda Gigi, Bushing, dll.
Dengan komposisi yang sesuai dengan spek dan fungsi barang, dari dapur induksi dapat menghasilkan
berbagai campuran seperti besi FC, FC 25, FC 42, FC 50, FCD 45, FCD 60, ST 37, ST 550, Mangan Steel, Casting Chrom, dll.
Kami memproduksi,membuat dan menerima pengerjaan  berbagai macam sparepart  seperti : Heatsink,  Roda Gigi , Tralis ,
Rubber Moulding(matres karet) , Pembuatan mesin , Moulding/matres  alumunium , baklith  dll , Shaft(as),  Roll karet , 
Roll besi, Roll coating (teflon,plastik,nylon), bushing, cor alumunium ,bronze, kuningan,nylon , dan bermacam-macam sparepart 
industri dan automotive. elastomers bantalan Layanan tambahan : powder coating  75 rb /m2 ( khusus untuk rangka(sasis-frame ) 
motor harganya 235rb/sasis motor bebek dan 275 rb untuk sasis motor sport < trail -cb dll )  ) , anodize , plating ( sipuh , brownir ) 
harga dan perhitungannya bisa di lihat di catatan berikut , insaALLOH kami sangat bisa bersaing.

Pada proses pembuatan roda gigi pada mesin ini berjumlah 5 buah. 
Pada roda gigi yang dipasang pada poros depan dan belakang dibuat alur pasak karena roda gigi menggerakkan poros 
sikat belakang yang disalurkan melalui roda gigi transmisi sedangkan pada roda gigi yang terpasang pada bushing tidak perlu 
dibuat karena dipasang dengan suaian paksa. Pada penjelasan ini akan dijelaskan secara garis besar proses pembuatannya.

Alat yang digunakan :
Mesin bubut
Mesin frais horizontal
Mesin stick
Pahat rata
Center bor
Mandrill
Cutter modul
Pahat stik
Piring pembagi.
Bahan : teflon 3 “
Proses pembuatan :
Menyiapkan bahan dan peralatan yang akan dibuat.
Menyekam benda kerja pada mesin bubut.
Membubut muka benda kerja hingga rata pada kedua sisinya hingga didapatkan ketebalan roda gigi yang yang sesuai dengan perencanaan.
Mengebor benda kerja dengan hingga diameternya menyesuaikan dengan suaian paksa pada diameter poros mandrill.
Melepas benda kerja, pasang benda kerja pada mendrill dengan menggunakan mesin press.
Menjepit mandrill yang sudah terpasang benda kerja pada mesin bubut. Membubut benda kerja untuk mengurangi diameternya hingga didapatkan diameter luar bakalan roda gigi sesuai dengan perhitungannya.
Kemudian Menyiapkan berbagai peralatan untuk membuat roda gigi pada mesin frais. Pasang peralatan tersebut pada meja mesin frais horizontal.
Menjepit mandrill yang sudah terpasang benda kerja.
Mengatur pembagian perputaran pada kepala pembagi sesuai dengan perhitungan. Kemudian tandai jaraknya dengan jangka pada piring pembagi.
Menaikkan meja sesuai tebal pemakanan yang dikehendaki. Karena menggunakan bahan dari teflon, maka penyayatan dilakukan dengan tebal sesuai kedalaman kaki gigi.
Menghidupkan mesin, melakukan penyayatan awal dilanjutkan dengan pemakanan selanjutnya
Menggeser meja dari kedudukan di luar benda kerja. Putar engkol kepala pembagi sesuai perhitungan.
Melakukan penyayatan dengan mengulangi langkah sebelumnya hingga profil roda gigi seluruh bagian terbentuk.




PT. Sinartech Multi Perkasa
Manufacture – Engineering – Contractor – Technical Supplier
Jl. KL, Yos Sudarso KM 10.5 No. 50
Kota Bangun Medan – Sumut
​Phone : (061) 42068877
Hp / WA : 08116562065 / 08116062065 / 0853-2020-2054
Fax : (061) 42068877
​Email :  pt.sinartech.me@gmail.com
Website : 
http://www.sinartech.xinfushop.co.id
Facebook :  https://www.facebook.com/sinartechmultiengineering
https://web.facebook.com/Pt-Sinartech-Mu...628133892/
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